AMF MARK V SD1BE2DA Service Manual

PARTS AND SERVICE MANUAL SKI-DADDLER SNOWMOBILES MARK IV [SD15P1DA] MARK V [SD1BE2DA] 1969-1970 WESTERN TOOL DIVI SION Des Moines, Iowa 50302 AMF IN

~t.aMlal SERVICE AND REPAIR I~ Taillight. Remove taillight lens and cover, or lift the seat assembly to expose the rear console assembly containing th

c CAUTION! Always disconnect spark plug wires before working on the engine or drive elements. • Release the chain cover straps and remove the chain c

~eSial SERVICE AND REPAIR I~ • Move the driven clutch (4) in the direction re-quired to obtain proper belt tension. Hold this position while tight

c c • Remove the two bolts and locknuts securing the mounting bracket to the driven clutch mounting. • Remove the brake assembly. • Installation pr

~t'·':4Mlal SERVICE AND REPAIR I~ carburetor-to-tank recirculating gas line discon-nected. When adjusting the carburetor, best results will

c To Remove Engine and Support Assembly-Mark IV Only • Remove the hood and headlight assembly. Refer to Hood Removal and Installation. [ C~~TION 1 A

~p.!Mlal SERVICE AND REPAIR I~ • Remove the heat shield located between the engine and the muffler. Remove the attaching hard-ware at the muffler

c c Always disconnect the spark plug wires before working on the engine or drive elements. • Loosen the flexible tube clamp securing the flexibl

SERVICE AND REPAIR NOTE: The traction belt take-up assembly consists of the rear sprocket assembly, spacer and asso-ciated hardware held together by

c c • Remove the drive sprocket assembly. Refer to paragraph To Remove Drive Sprocket Assembly. • Remove the traction belt. • Reassembly is the re

~eM131 SERVICE AND REPAIR I~ 1:: CAUTION Never run the engine inside a building without first opening all doors and win-dows to insure proper ventilat

c -TRACTION BELT. Poor traction; check traction belt for alignment and tension; worn sprockets or flipped bogies. Mark IV Only BLACK BLACK TAILLIGHTS

SERVICE AND REPAI Mark V Only . U . YELLOW SWITCH FUSE AGA-6 YELLOW YELLOW/BlACIC YELLOW r ~ LEFT WHITE/BLACK _It~"",-/"""&qu

c This Illustrated Parts List is provided to facilitate the pro-curement of spare parts and sled disassembly in support of all Ski-Daddler models cove

c PARTS-LIST SECTION This portion of the dealer's manual consists of two sections, an illustrated parts list and a numerical index. PARTS LIST Th

I \.

c c Figure & Index Number 1--1 -2 -3 -4 -5 '-6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -

Figure 1. Sheet 2 of 5 ) ) 2

c c Figure & Index Number 1-36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -46 - 47 -48 -49 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 -62 -63 - 64 -

.---------WARRANTY Warranty service policy is printed below and on the warranty registration card included with the unit. The registration card

/ I I Figure 1. Sheet 4 of 5 I I ) 4 / / / / / / ) )

C Figure & Index Number Part Number 1-74 120382 - 75 37113 34929 - 76 37266 37683 -77 37013 34932 -78 37778 c Figure 1. Sheet 5 of 5 Description Q

Figure 2. Sheet 1 01 3 ) 43 ) ) 6

c r L Figure & Index Number 2--1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -

Figure & Index Number Part Number 2-37 125680 -38 9000462 -39 34992 - 40 445170 -41 35011 - 42 34271 - 43 35017 34986 -44 34989 - 45 34271 -46 35

c Figure & Index Number 3--1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -

. eet 2 of 5 Figure 3 Sh ) ) ) 10

C Figure & Index Number Part Number 3-35 33808 -36 9000123 -37 37374 37036 -38 34271 -39 37135 -40 37072 -41 37075 -42 37076 -43 1500480 -44 34997

· 3 Sheet 4 of 5 F,gure . ) /i 51 32 49 53 36 J2 \

C Figure & Index Number Part Number 3-78 33730 -79 37249 -80 33746 34917 37246 -81 34919 -82 9413314 -83 34918 37247 -84 181620 -85 120394 -86 90

J )

6. \ \ 35 \ \ \ \ Figure 4. Sheet 1 of 2 \ \ \ 13 \ \ \ 'VLk.~;;""--\ / ,i J4 ) )

c ---Figure & Index Number 4--1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -3

Figure 5. Sheet 1 of 2 ) i"--~_3 I 't-i() I 35 ) \ DETAIL A ) 16

c Figure & Index Number 5--1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 - 14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32

Figure & Index Number Part Number 5-45 37616 -46 37615 -47 37624 -48 37623 -49 37622 -50 37621 A -MK IV (SD15PIOA) B -MK V (SD18E20A) fjgw .. 5.

c Figure & Index Number 6-- 1 -2 -3 -4 - 5 - 6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -3

DETAIL A 55 SEE VIEW A 38 ... ---~ Figure 6. Sheet 2 of 3 68 67 30 ~----VIEW A ____ ---I 20 J J

Figure 6. Shee' 3 01 3 C Figure & Index Number Part Number Description Qty Model Code 6-44 37936 NUT ... 1

]

c Figure & Index Number 7--1 -2 -3 -4 -5 - 6 - 7 - 8 - 9 -10 -11 -12 -13 -14 -15 -16 -17 - 18 - 19 - 20 -21 -22 -23 Part Number 37203 34924 32266

r""-~ GUARANTEE FLAT-RATE LABOR SCHEDULE Models MARK IV (SD15Pl0A) MARK V (SD18E20A) 1. Remove and replace chain case cover 2. Remove and re

. nee' 1 of 2 Figure 8 5L ) )5 "-_,; 12 21 .----~ "" ' ~ 10 ~ ~ ~ ~-----'" 19 20 ______ -===~F~ROOINT BOGIE A5SEM

c -Figure & Index Number 8-- 1 -2 -3 -4 -5 -6 - 7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 Part Number 37083 34901 33712 33712 33711

20 Figure 9. Sheet 1 of 3 LD_E_TA_IL_A ____ MARK V only _~ ____ _ 52 26 ./--6 4 ) ]

c Figure & Index Number 9--1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -

Figure & Index Number 9-43 -44 -45 -46 -47 -48 -49 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 -62 -63 -64 -65 -65A Part Number 34965 37024 90

c C Figure & Index Number Part Number 10-1 37266 37683 -2 37274 37357 -3 181561 -4 147579 -5 37273 -6 30489 -7 37454 37268 37277 -8 30489 -9 37267

c NUMERICAL INDEX Figure Figure Figure & Index & Index & Index Part No. Number Qty Part No. Number Qty Part No. Number Qty 1002400 5-1 150

) Figure Figure Figure & Index & Index & Index Part No. Number Qty Part No. Number Qty Part No. Number Qty 33713 6-53 1 34648 9-52 2 3498

C Figure Figure Figure & Index & fudex & Index Part No. Number Qty Part No. Number Qty Part No. Number Qty 37041 3-2 37131 6-5 1 37225

~t!Mlal CONTENTS I~ TABLE OF CONTENTS INTRODUCTION . . . . . . PREDELIVERY INSTRUCTIONS Install Ski Assembly . . . . Install Windshield Assem

) Figure Figure Figure & Index & Index & Index Part No. Number Qty Part No. Number Qty Part No. Number Qty 37386 6-69 1 37650 1-4 1 4

C Figure Figure Figure & Index & Index & Index Part No. Number Qty Part No. Number Qty Part No. Number Qty 9000302 (Cont) 1-52 3 9000

INTRODUCTION This manual has been prepared to provide all authorized AMF Ski-Daddler Dealers, Distributors and technicians with the instructions neces

Install Windshield Assembly • Remove the screws securing the left-and right-hand mounting strips to the hood. Remove the mounting strips. • Remove th

c c FUEL MIXTURE CHART GASOLINE-Oil RATIO 2 0 I 1-1/2 L V ./ V P I N 1/2 T S ./ ~ / ~ 2 3 4 5 GASOLINE. GALLONS Mix the gasoline and oil thoroughly